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Intuitive interface for quick operation
01-28-2025, 05:30 AM,
#1
Intuitive interface for quick operation
<h2> Employing the Balanset-1A System </h2>

<h3> Preparing the Necessary Tools </h3>
<ul>
<li> Ensure the instrument is complete with all necessary components: vibration transducers, laser tachometer, magnetic stand, software, and other accessories. </li>
<li> Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed. </li>
</ul>

<h3> Mounting the Sensors </h3>
<ul>
<li> Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings. </li>
<li> Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition. </li>
</ul>

<h3> Launching the Software </h3>
<ul>
<li> Launch the Balanset software on your computer. </li>
<li> Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements. </li>
</ul>

<h3> Taking Baseline Vibration Readings </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Operate the rotor at its intended working speed. </li>
<li> The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition. </li>
</ul>

<h3> Trial Weight Installation </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams). </li>
<li> Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>


<h3> Calculating the Correction Weight </h3>
<ul>
<li> Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position. </li>
<li> The calculated values are presented on-screen in both numerical and graphical formats. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>

<h3> Attaching the Corrective Mass </h3>
<ul>
<li> Mount the calculated corrective weight onto the rotor at the specified location and angle. </li>
<li> Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>

<h3> Validation and Conclusion of the Balancing Process </h3>
<ul>
<li> Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude. </li>
<li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li>
<li> If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight. </li>
</ul>

<h3> Report Generation </h3>
<ul>
<li> The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement. </li>
</ul>

<h3> Concluding Steps and Verification </h3>
<ul>
<li> Double-check that all weights and sensors are securely fastened. </li>
<li> Check that the rotor's rotation is smooth and free from undue noise or vibration. </li>
<li> In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components. </li>
</ul>

<p> Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment. </p>




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04-17-2025, 07:21 AM,
#2
RE: Intuitive interface for quick operation
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05-15-2025, 03:28 PM,
#3
RE: Intuitive interface for quick operation
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07-16-2025, 02:19 AM,
#4
RE: Intuitive interface for quick operation
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